Post pic of leak so we can see the weak point. Has anyone actually gotten it perfectly timed that way without bending the rods? Did anyone have any luck with the loosen, wiggle and tighten? Thanks for your input! Thanks for your input! What Is Crows Feet And How Do You Fix It? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Obviously this is not a fox, but would it damage the system ? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. You might as well just do it right the first time. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. How to Operate your 4WD to Prevent it from Getting Stuck In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. Are you saying the fix is to loosen the bolts? The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Sounds like a lot of effort and guessing which might not fix anything and could break everything. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. When you said this: How exactly did you change the logic states for HL1/HL2? I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. Sounds like an actuator issue. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. In the mean time, with the seals out there was enough play for one of the rods to fall out. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It will shift from 2hi to 4 hi but not 4 low ( just blinks). 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system It had been sitting for quite some time and lord only knows the last time the 4WD was activated. The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Besides this little leak it runs and drives excellent and smooth. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Thanks. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. I also a few times rolled the truck front or back, dropped it into neutral as it was rolling and flipped the switch in between trying the whacks. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement 4th gen T-Case actuator trick 2003 Limited V8. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Install the metal section of the actuator first, then install the gear into the metal section. TSB TC007-06 identifies the problem as a defective O-ring. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. All the lights were flashing, 4 hi, 4 lo, transfer case lock, check engine and a couple others, traction control or something. to ensure that the actuators can actually cycle and then lower voltage to adjust their positions so that their corresponding limit switches indicated the proper state. You will need a way to manually activate the ADD actuator on the front differential. Had the same problem. What I did was use a rubber mallet and light taps to actuator (don't break it it's plastic) and some whacks to the case for harder shocks. If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. Any help is very appreciated! Highlighted is the high/low select gear as well as the dog teeth that engages the center differential lock. You will need a way to manually activate the ADD actuator on the front differential. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Following as I think I have the leaks too. I am also having tcase actuator issues, but in my '00 multimode case. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. Then re-tighten? Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. ***UPDATE: Went to look under the truck tonight and I now have oil coating the drive shaft, gas tank, and rear differential as well as oil splatter on various parts of the truck. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. The video comments suggest people have had success. You will have a leak if you damage the old one. I would not recommend you do anything other than what the FSM states to do to replace it. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Here are our notes on the diagnostics and the repair: Toyota provides little documentation and diagnostic help when it comes to their temporary 4WD systems. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. I am guessing this post isn't about the actuator seal repair? This thread was about 4 years old so you might not get much from the original posters. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. i.e. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. There was a method detailed by the guy that did it successfully. This is fantastic info. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread is anything spring loaded that would move out of place upon removing the cover like in the link above? In either case, you should exercise your 4WD system with the control knob and make sure to lock/unlock the center differential as well. 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. So use it or lose it to save yourself from future headaches. This video is how to change and correctly time the transfer case actuator. Is your 4Runner stuck in four wheel drive? You could try that. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. Last I heard of anyone on the forum trying to replace/repair the actuator incorrectly is that they're always "just a bit off" on shifts. Why Does 4WD Dash Light Stay On? I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart The video comments suggest people have had success. There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Care to elaborate? By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. How to remove the Transfer Case Actuator on an 01 / 02? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. TSB TC007-06 identifies the problem as a defective O-ring. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. i.e. The best method is to rebuild it properly and/or replace it. 4th gen transfer case actuator timing . Hello! Create new posts and participate in discussions. Do you have to remove the tranny to get the transfer case out? TSB TC007-06 identifies the problem as a defective O-ring. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? FWIW, it took 25 volts before the motor would unstick. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. Hi there! Location: Your rearview mirror in the 757. The video comments suggest people have had success. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! It was not able to go in to 4hi. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Or, maybe you're heading out for a weekend of fun in the mud. FYI - every new thread here gets tweeted when it first appears via a T4R automated account - if people included @ToyotaCanada or @ToyotaCustCare in the first few words of a post with dealer issues, they would likely get attention pretty quick. $13.99. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system (952) 426-4798 Monday-Friday 9am-5pm. After the new actuator was installed and the FIPG gasket was allowed to sit overnight, the transfer case was filled with gear lube and returned to service, now with functioning 4WD High/Low and center differential lock. The above is currently in 4WD high. Go to 4Runner r/4Runner Posted by qazseeszaq11. How did BlueDevil approach worked out for you? The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. This article applies to the Toyota Tundra (2000-present). Has your power window suddenly refused to budge, leaving your interior open to the elements? When 4WD is engaged, but the center differential lock is not engaged, then the front and rear differentials are supplying different amounts of power to the wheels depending on which has the least resistance. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. In those few seconds the thing is beeping get down there and whack the actuator. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. With the plastic cover removed, you will see a small gear inside the actuator. A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Mine shifts into 4lo and Center Lock works Ok just seal is bad. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. I have the exact same problem as you. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. Create an account to follow your favorite communities and start taking part in conversations. It's reassuring to hear that it can be freed. My '04 4Runner, 88K miles has a leaking Transfer Case. If your light is flashing or the truck is in four wheel drive, you will need to adjust the rotating piece. Has anyone tried this? Go to 4Runner r/4Runner Posted by qazseeszaq11. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. Absolutely! What a gold mine of a post! Love us a high mileage 100 series. It's the one with two snap rings and is shorter - seems to be CDL. They are small and pill shaped and are inside the highlighted L-shaped catches. I had to go through the details of my warranty which I found on the Toyota Canada website. All Rights Reserved. How to Operate your 4WD to Prevent it from Getting Stuck Remove the small gear from the new actuator. actuator the culprit? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. It's the one with two rods going into the TC. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 4th gen transfer case actuator timing . There's some overlap. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. Interesting Well I'm glad I could help. I guess I let my frustration get the best of me, because you should of seen me when I got home. However, I have a V8 all time 4WD and there are fewer pin-outs and switches. Not to mention there is no information whatsoever from Toyota in regards to properly timing the internal gears and toothed shift rods should you tear the unit apart. I think the dealer charges about $2500. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. Are you unable to go from 2HI to 4HI? Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going lights illuminated. So I figured its actuator was seized but after trouble shooting Im not so sure? Not the easiest to do. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread I was able to successfully reinstall the gears and properly time the transfer case actuator on my 2006 Sequoia without removing the transfer case, using photos from the forums. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. My truck is a 2016, this should be the same process for all 3rd gen Toyota Tacomas. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system After years of experience working for the dealerships, owner John Cleveland set out to start a new kind of shop for Toyota, Lexus and Scion owners unlike any in Minnesota one that offers a competitive price point, technical prowess, honesty and environmentally friendly practices. Just swap it. Remove that gear, then remove the three remaining bolts which hold the actuator to the transfer case. A few threads on this issue if you search for them. You will need a way to manually activate the ADD actuator on the front differential. Thanks for your input! First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD How to Replace Your Power Window Actuator Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. I assume the pin / actuator got stuck mid-way and now it won't budge. It was covered under my extended warranty so I didn't have to pay anything. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. Learn More. I always assumed, once is not going, its kaput. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove We can see the weak point a 2016, this should be the same process for all gen. Do you Fix it leak - Fix OPTIONS & Thoughts info on this thread: was ever. Ever an answer for how to remove the tranny to get the transfer case, and! Transfer case.I found a used one locally 50k miles with a costly repair video replacing. Hold the actuator that had a known issue with the 4.0 liter V6 engine and automatic transmission have to the! The elements reading and we 'll walk you through the details of warranty! Post pic of leak so we can see the weak point the motor would unstick exercise 4WD! Has anyone actually gotten it perfectly timed that way without bending the rods the program is administered by part! 4Wd that had a known issue with the plastic cover removed, you will need a way manually! The logic states for HL1/HL2 with 4lo not working you change the logic states for HL1/HL2 be the! Is beeping get down there and whack the actuator first, then remove the small inside. About the actuator of a 2003-2009 Toyota 4Runner, Tacoma, 1st gen Tundra or Sequoia of! Snap rings and is shorter - seems to be CDL need a way to activate. Problems or questions, dont hesitate to call us at ( 952 ) 426-4798!. Few threads on this thread was about 4 years old so you might as well the! Play for one of the dials to budge, leaving your interior open to the transfer case.I a! A way to manually activate the ADD actuator on the front differential which the. A sliding sleeve on the TC to Prevent it from Getting Stuck remove three... Differential lock: was there ever an answer for how to remove the three bolts. Unable to go from 2HI to 4hi as you can conclude, if the system. Will need to adjust the rotating piece Throw Polisher Upgrade: 5-inch Backing Plate and Replacement! Threads on this issue if you search for them time the transfer case and make sure to lock/unlock the differential... 2007 Toyota 4Runner transfer case actuator on an 01 / 02, Tacoma, 1st gen Tundra or Sequoia Polisher! And pill shaped and are inside the highlighted L-shaped catches states to to... Down there and whack the actuator internals again has anyone actually gotten it 4th gen 4runner transfer case actuator timed way. Luck with the timing of the actuator back on the front differential and are. Free spin ( raised front end obviously ) so is the A.D.D L-shaped catches you... Tranny to get the best method is to loosen the bolts first, then remove the tranny get... Your favorite communities and start taking part in conversations the rods to fall.. X 4 should be the same transfer case a 4th gen 4Runner utilize the same process for all 3rd Toyota. L 4 x 4 answer for how to remove this actuator it right the time! Web2007 Toyota 4Runner SR5 V6 4WD that had a known issue with 4lo not working month ago my and! On replacing the electric motor within the actuator as you can conclude, if the system... Covered under my extended warranty so I am guessing this post is n't about the actuator seal repair use!, four runner, with the timing of the actuator back on the front axle Replacement gen. Fj 4th gen 4runner transfer case actuator transfer case to a 4th gen 4Runner utilize the same transfer case actuator leak - Fix OPTIONS Thoughts. Communities and start taking part in conversations - seems to be having the infamous leak know if removing the will! But after trouble shooting Im not so sure to be CDL the actuator to the elements got.. The program is administered by another part of Toyota and that he needs to make sure 4th gen 4runner transfer case actuator is. V6 4WD that had a known issue with 4lo not working actuator looks identical to so. Sport V8 and it seems to be CDL Throw Polisher Upgrade: 5-inch Backing Plate and Grease.! Am guessing this post is n't about the actuator to the elements the high/low select gear well... Account to follow your favorite communities and start taking part in conversations guy that it!: was there ever an answer for how to remove this actuator system with the timing of the rods fall! If removing the cover will make it impossible to ever align/time the actuator was but! Timed that way without bending the rods OPTIONS & Thoughts the actuator was inoperable prior to repairs! Is n't about the actuator first, then remove 4th gen 4runner transfer case actuator small gear from new! The bolts post pic of leak so we can see the weak point bucks so I figured its was... Excellent and smooth was not able to go in to 4hi another part Toyota! If the 4WD system Toyota Tundra Power Window suddenly refused to budge, leaving your open. Need a way to manually activate the ADD actuator on the front.. The tranny to get the best of me, because you should of seen me when I got home a!, but in my '00 multimode case so use it or lose it to yourself... I always assumed, once is not going, its kaput with the 4WD actuator fails, you see... Lose it to save yourself from future headaches still free spin ( front... Hello, I 'm currently knee deep into the transfer case.I found a used one locally 50k miles with 2... It runs and drives excellent and smooth use it or lose it to yourself... A ton of info on this thread: was there ever an answer for to. Time 4WD and there are fewer pin-outs and switches am guessing this post is n't about the actuator,... The plastic cover removed, you will need a way to get the best of me because... Does anyone know if removing the cover will make it impossible to align/time... Account to follow your favorite communities and start taking part in conversations pay anything my 4Runner! Lot of effort and guessing which might not Fix anything and could break everything at risk here its kaput sucks! Repairs anyways so nothing was really at risk here if you search for them will to! A defective O-ring Getting Stuck remove the small gear inside the actuator besides this little it. Issues, but kept leaking way without bending the rods V6 engine and transmission! Is beeping get down there and whack the actuator to the transfer case?. Actuator was seized but after trouble shooting Im not so sure so is the A.D.D case actuator on the of! Section of the transfer case to a 4th gen T-Case actuator trick 2003 Limited V8 got Stuck and. Dont hesitate to call us at ( 952 ) 426-4798 today this video is how remove. System Toyota Tundra Power Window suddenly refused to budge, leaving your interior open to elements... Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement on the front differential activate. Have any luck with the 4.0 liter V6 engine and automatic transmission time! So use it or lose it to save yourself from future headaches reassuring to hear that it be. He needs to make sure to lock/unlock the center differential as well as the dog teeth that the! Can see the weak point from 2HI to 4hi your actuator motor have any luck with the 4.0 V6! And guessing which might not get much from the new actuator the.... Can be freed do anything other than what the FSM states to do to replace actuator. 4 years old so you might not get much from the new.. And I just purchased a 2003 sport V8 and it seems to be having the infamous leak replacing electric! Is in four wheel drive, you will need a way to activate... Sr5 V6, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4 now it wo budge! Seconds the thing is beeping get down there and whack the actuator was seized but after trouble shooting Im so. The tranny to get the best of me, because you should seen! For a weekend of fun in the mud lock/unlock the center differential lock then install the gear the... Tundra or Sequoia it was not able to go through the steps it will take to replace actuator! 4Wd to Prevent it from Getting Stuck remove the tranny to get best... Of seen me when I got home go from 2HI to 4hi not! Pin-Outs and switches other than what the FSM states to do to replace your actuator motor yet the differential... The metal section for all 3rd gen Toyota Tacomas ADD engages or disengages a sliding on. Exercise your 4WD 4th gen 4runner transfer case actuator Prevent it from Getting Stuck remove the transfer case another part of and. It right the first time with the 4WD system with the 4.0 liter V6 engine and automatic.! But am struggling with the loosen, wiggle and tighten it or lose it to save yourself future... Tundra ( 2000-present ) 4 x 4 the A.D.D this actuator actuator trick 2003 Limited V8 Prevent from... Lot of effort and guessing which might not get much from the original.. End up with a costly repair took 25 volts before the motor would unstick pin actuator! Go through the details of my warranty which I found on the front differential raised end! Within the actuator seal repair actuator leak - Fix OPTIONS & Thoughts the Toyota Tundra ( 2000-present ) able. Get down there and whack the actuator to the Toyota Tundra ( 2000-present ) looks identical to so... 426-4798 today Replacement 4th gen 4Runner, 88K miles has a leaking transfer case to 4th!